LARCH – Burn-Dry System (Pyrolysis)

Point-of-Use Treatment of Waste Gases from MOCVD Processes in the LED and GaN Industry

The image shows a large white industrial machine labeled with "LARCH" and a "DAS" logo, featuring a control panel, indicator lights, and multiple compartments, representing the 'LARCH PLUS by DAS EE’ system.

LARCH Burn-Dry Systems

LARCH systems were developed by DAS Environmental Experts specifically for the treatment of waste gases from MOCVD processes for LED, μLED, GaN, and waste gases from EUV processes at the point of use.

The treatment combination of oxidation und pyrolysis extends DAS´ technology portfolio in a sustainable way. Low investment and operating costs, a simple, robust design and low environmental impact (no CO2 emissions, minimum NOx emission) characterize LARCH. No fresh water is required and no waste water is produced. Current installations demonstrate maintenance intervals of more than six months. Maintenance access is possible from two sides. Operation costs can be optimized with a process tool interface. By the application of heat exchangers, the process gas heat can be used for other production areas.

LARCH – Burn-Dry Systems for Efficient Treatment of Industrial Processes

LARCH

LARCH is our Point-of-Use waste gas abatement system. It is capable of treating large flows of hydrogen and ammonia as well as small flows of metal-organics and silan, which are typically found in common MOCVD and EUV processes. Characteristics of LARCH include low investment and operating costs, a simple and robust design, and a low environmental impact: no CO2 emissions, minimal NOx emissions and no wastewater. LARCH systems can also handle high N2 flows without any problems. The maintenance interval exceeds six months.

LARCH PLUS

LARCH PLUS is our most recent addition of the LARCH Point-of-Use product family. It was launched to satisfy the GaN and EUV capacity hunger and is capable of treating large flows of hydrogen and ammonia as well as small flows of metal-organics and silan. LARCH PLUS can dispose of more waste gases with lower emissions and a slight increase in footprint. Characteristics of LARCH PLUS include low investment and operating costs, a simple and robust design, and a low environmental impact: no CO2 emissions, minimal NOx emissions and no wastewater. LARCH PLUS systems can also handle high N2 flows without any problems. The maintenance interval exceeds six months.

Optimise Your Waste Gas Treatment with LARCH

Optimised for point-of-use treatment of waste gases from MOCVD processes in the LED and GaN industries.

LARCH – Technical Data and Configuration Options

A detailed diagram of a natural gas processing system, featuring labeled components such as pressure indicators, valves, and temperature sensors, illustrating the flow and control of gas through the system.

LARCH (Pyrolysis)

The waste gas, consisting mainly of hydrogen and ammonia, is first heated, which leads to pyrolysis of the ammonia. The hydrogen is then ignited by electrical heating elements and burned with the oxygen of the ambient air drawn into the reactor. The reaction enthalpy that is released is now used to heat up the subsequent waste gas.

The remaining thermal energy is dissipated from the clean gas either in a heat exchanger or with air cooling before discharge. The reaction products are nitrogen and gaseous water. The exhaust gas can now be released into the environment without any further treatment as they meet the standards of the German air pollution law (TA Luft).

Consulting and Technology Selection

The selection of the appropriate technology is carried out by our application specialists after analyzing the situation on site. Information about the process tool, vacuum pump, gas types and flows as well as the available operating materials are decisive.

In order to ensure a long-term runtime and tool availability, our service and technical support are available on demand or on-site as soon as the system is commissioned.

Dr. Christian Kuhne

Director Key Account Management Global

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